Multi-Cavity Mineral Water Cap Injection Mould with Short Cycle Time
Characteristic:
Comprehensive Range of Models to Meet Various Needs
We offer a complete range of mold models from single cavity (1×1) to multi-cavity (1×32), providing flexible solutions tailored to different production volumes and product sizes, helping customers achieve efficient manufacturing and cost optimization.
High-Quality Stainless Steel Plates for Durability
Mold plates are made from premium stainless steel, delivering excellent corrosion resistance and wear resistance to ensure mold stability and longevity throughout extended production cycles.
Standardized, Interchangeable Mold Components
All mold parts are designed with standardized specifications for easy disassembly and replacement, reducing maintenance time and enhancing mold serviceability and production continuity.
Innovatively Designed Specialized Nozzles
Featuring uniquely engineered nozzles that optimize the flow path of injection material, improving melt uniformity and injection efficiency, thereby enhancing the molded product's quality.
High-Performance Hot Runner System for Uniform Distribution
The advanced hot runner system is precisely designed to ensure even distribution of plastic melt and air pressure across all cavities, preventing defects caused by uneven flow and improving product consistency and yield.
Precision CNC Machining Throughout
All critical mold components are manufactured using high-precision CNC equipment to guarantee dimensional accuracy and surface quality, boosting overall mold performance and product refinement.
Mold step:
Bottle Cap Design
At SENLAN, our design team utilizes advanced 2D and 3D software not only for bottle cap design but also for creating more complex plastic components. With skilled designers and cutting-edge design tools, SENLAN is fully equipped to transform your bottle cap concepts into reality, ensuring the final products meet your exact specifications and quality standards.
Hot Runner System
Our SENLAN series bottle cap injection molds feature a highly efficient hot runner system known for excellent thermal conductivity. This system quickly heats up during production, ensuring optimal temperature control throughout the molding process. Each cavity in the hot runner mold is equipped with a micro nozzle that guarantees high injection flow rates while minimizing weld lines on the caps, resulting in superior product integrity.
Materials and Processing Equipment
SENLAN bottle cap molds are crafted from premium-grade steels. Depending on the specific processing requirements, different mold steels are selected for components such as cores, cavities, guide pillars, and mold bases. These materials are chosen for their high hardness and excellent machinability. Precision machining is ensured by our state-of-the-art CNC machining centers, high-accuracy coordinate boring machines, and high-pressure EDM forming machines. These advanced tools guarantee fast, precise processing and consistently high-quality mold components.
Quality Control
Before starting the design process, SENLAN places great emphasis on the detailed geometry of bottle caps and their threading. During production, we apply the most suitable manufacturing techniques and tools. After assembly, multiple trial moldings are performed, and adjustments are made when necessary to fully comply with customer requirements. This rigorous process ensures that every SENLAN bottle cap mold delivers reliable performance and superior quality.